Thursday, December 26, 2019

How to welding electrical enclosure distribution box

Electrical box production line of automatic production boxes has been widely used, Outdoor indoor distribution box production efficiency has been further improved. Further development on this basis. At present, a new generation of automatic production line for electric distribution boxes is developed. The production speed can be adjusted. Generally, three boxes can be produced in one minute. The mold is replaced with a process to meet the requirements of different wiring holes.

Electric box production line machine
Automatic electric box production line

The materials used can be cold plates or can be used. Galvanized sheet. Adjust the size of the box through the touch screen, you can enter the box size first. When you need to change, just change the mode, and the whole process will not exceed one minute, and you can continue production!




Welding enclosure box you can choose automatic welding machine or spot welding machine. Automaitic box welding machine price about USD18000. But manual welding machine (Steel enclosure spot welding machine) is cheap just USD2300 can do.

Saturday, October 12, 2019

Construction material - Floor deck panel application and making

Construction material - Floor deck panel
Formed steel plate supporting the floor concrete is called a profiled steel plate floor deck, which is also called a floor plate or floor decking panel.

What kind of building using floor deck board?
Floor deck steel panel are widely used in power plants, power equipment companies, automobile exhibition halls, steel structure workshops, cement warehouses, steel structure offices, airport terminals, railway stations, stadiums, concert halls, grand theaters, large supermarkets, logistics centers, Olympic venues. Steel structures such as venues.
Adapting to the requirements of rapid construction of the main steel structure, it can provide a firm working platform in a short time, and can be used to lay the profiled steel plate on multiple floors, and the flow water construction of the layered concrete slab.

Floor deck panel is divided into three styles: open floor decking board, shrinking floor decking board and closed floor building board.
The first generation of open floor decking, only used as a permanent formwork for slabs, can not interact with concrete, and the force analysis is complicated, so this kind of floor slab is only used as a permanent template in construction, after the concrete reaches 75% strength. Including YX76-305-915, YX51-305-915, YX75-200-600, YX50-250-750, YX35-125-750;

Second-generation shrinkage floor deck, for improved the plate shape and narrowed the opening of the plate, that is, the shrink plate, also known as the dovetail plate. The decking type can not only work together with the concrete but also reduce it. The heightened area of ​​the concrete has a great improvement on the fireproofing and corrosion protection of the board, and the rigidity of the floor is also higher than that of the open composite board. Including YX51-200-600;

Closed floor decking board, some designers add shear grooves on the original floor slab surface, so that the two can work together by the concrete wrapping effect, increasing the strength of the floor slab, not only can the floor slab As a whole with the concrete, it can also save part of the tensile reinforcement. As a result, the project cost is greatly reduced. After the improvement of the designer, the second-generation closed-end and shrink-up floor slabs gradually replaced the first-generation open floor slab. Including YX65-185-555, YX66-240-720, YX65-170-510, YX46-200-600, YX40-185-740.
Above contents refer baike.




Floor deck making solution
Galvanized Steel Sheet Floor Decking Panel Roll Forming Machine

Metal Forming machine for steel floor deck technology detail
Construction material manufacturer design floor decking drawing


1,Shenzhen Superda Machine Co., Ltd Roll Forming Machine Technical Parameters (Item:YX75-310-914.5)

No.ITEMPARAMETERREMARK
1MATERIALTypeCold-rolled strip steel, galvanized sheet
T.(mm)0.6-1.8mm
Yield Strength (Mpa)Q235
2Forming product   Width310-914.5mm
3Forming speed   (m/min)8-16mIncluding hole
4  (KW)7.5 KWFYR
5Hydraulic power   (KW)7.5 KWFYR
6Collect Rack6mFYR
7Voltage AC380V,50Hz,3PCustomized

Floor Deck line process
Uncoiler →Guide device → roll forming machine →shear device (including knife)→ finished product rack


Roll Forming machine list

Uncoiler  
1,Type Manual Expansion
2,Parameter
1) Passive   discharge
2) Coil weight:<   5T
3) Coil inner D.:φ450mm-φ530mm
4) Max. Width.1300mm
5) Thickness .0.4-1.8mm

Guide device

Main Forming machines  
3.1  Forming Roller:20 stations,and add Rub-roll, To make sure the surface profile no scratches.
3.2  Side Panel:T.18mm ,A3 steel   Heavy duty 。
3.3  Rolling speeding: 2-8 m/min。
3.4  Roller material:GCr15,overall quenching, hardness HRC56-62 ℃.
3.5  Motor power:7.5KW。  
3.6  Main Roller :¢75mm,45 #。
3.7  Equipment base: 45 # H type using welded steel plate.
3.8  Transmission: chain drive.
3.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.


Hydraulic shear for cutting floor deck

Collect Rack 
Collect Rack can do automatic flat rack or manual rack
Below photo is automatic collect ra

Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication. Floor decking roll forming machine running overview.

Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.

Devices completed floor deck prodution line

No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Guide device1
3Forming machine1
4Follow Shear1Including knife
5Collect rack1
6Control system1

Floor deck machine accessories brand
No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands

Customized floor deck roll forming machine



Wednesday, September 18, 2019

Steel Framing Roll Forming Machine for Drywall Construction Material

Steel Framing Roll Forming Machine for Drywall Construction Material

Superda Roll forming machine making U channel track, C purlin, CUL channel profiles which widely using in gypsum board house drywall construction.

C Purlin Roll forming machine for interior walls to be insulated, exterior of the wall to be fixed with inside gipsum plates, outside fibe cement plates.


Light steel profiles made by roll forming machine process, such as u channel, c channel etc steel parts for building structure frame.


Light steel materials builded structure villa house, the structural precision of the light-steel structure villa is quite high. The structure of a villa consists of tens of thousands of components, and the average error of each component is less than 2 mm, which ensures The quality of the house is beyond the reach of traditional architectural methods.
Steel keel building house four characteristics
1. The structure is stable.
2, the cost is low.
3. The span of the light steel structure villa is larger than the span of the concrete building.
4, the construction period is short, much faster than the conventional building.




Mass production c profile steel frame made by metal forming machine.
The walls of light steel villas are mainly composed of wall frame columns, wall top beams, wall bottom beams, wall supports, wall panels and connectors. Light steel villas generally use the inner cross wall as the load-bearing wall of the structure. The wall column is a C-shaped light steel component. The wall thickness is determined according to the load received, usually 0.84-2 mm, and the wall post spacing is generally 400-600 mm. Light steel villas are arranged in such a way that they can effectively withstand and reliably transmit vertical loads and are easy to arrange.
So, C profiles widely using in drywall construction structure.



The Anti-seismic performance of light steel structures is better superior from traditional concrete and brick-concrete building homes. At the same time, since the structure of the light steel structure is light in weight and the weight per unit area is only 1/4 of the weight of the brick-concrete structure of the same area, the basic treatment is simple and suitable for most geological conditions. Steel-framed houses are no longer as worried about the dangers of white ants eat wooden houses. :)



Tuesday, September 3, 2019

Steel keel forming machine

Light steel keel is a new type of building material. With the development of modernization in World, light steel keels are widely used in hotels, terminal buildings, bus terminals, stations, playgrounds, shopping malls, factories, office buildings, and old buildings. Renovation, interior decoration, ceiling and other places.

Light steel (painted) keel ceiling has the advantages of light weight, high strength, adaptability to waterproof, shockproof, dustproof, soundproof, sound absorption, constant temperature, etc. It also has the advantages of short construction period and simple construction.

And do you know how to making light steel keel, punch machine ? bending machine ? Not, it is cold roll forming machine. These light steel keels such as C purlin, Z purlin, U purlin, or you can call them as channel, these are all maded by roll forming process.

Because, the roll forming process not only has high production efficiency, saves materials, but also has high product strength and stable quality. This process is especially suitable for processing workpieces with extremely long and difficult to cut, especially for annual production. Millions of high-volume products are most advantageous with the roll forming process and the most economical benefits.


Wednesday, August 21, 2019

Steel house villa

Light steel villas, also known as light steel structure houses, are mainly made of hot-galvanized steel strips that have been cold-rolled by cold-rolled steel.






Drywall profile channel roll forming machine for C Z U channel Drywall frame C U Channel Machinery for drywall frame sections,T grid ceiling structure, equipment for light weight CU profile CU channel system for ceiling and drywall installation. Cheaper machinery and high efficiency produciton solution.

Ⅰ,Customized drywall frame z channel steel keelDrywall profile channel roll forming machine for C Z U channel

Ⅱ, Drywall frame production line processUncoiler straightener 2 in 1 → Guide device → roll forming machine →shear device (including knife)→ finished product rack
Layout as belowSteel Frame Roll Forming MachineⅢ, Customized drywall channel drawing CUZ Channel section drawingDrywall profile channel roll forming machine for C Z U channel

Ⅲ, Machines List
(Ⅰ), 2 in 1 Uncoiler   straightener1、 Type:Manual Expansion2、Parameter1)Passive   discharge2) Coil weight:<   2T3)Coil inner D.:φ450mm-φ530mm4)Max. Width.400mm5)   Thickness .0.4-1.6mm6)   Straightener roller :7 pcs8)   Power.1.5kw  

(Ⅱ),Servo Feeder3.1 Max. feeding width:400mm       3.2  Feeding thickess: 0.4-1.6mm        3. 3  Motor , 1.3KW(Yaskawa)

(Ⅳ) Guide device
(Ⅴ)Main Forming machines  (for panel width 65mm with reinforcemnt design )
5.1  Forming Roller:19 stations,and add Rub-roll, To make sure the surface profile no scratches.5.2  Side Panel:T.18mm ,A3 steel   Heavy duty 。5.3  Rolling speeding: 8-12 m/min。5.4  Roller material:#45,overall quenching, hardness HRC55-60 ℃. 5.5  Motor power:7.5KW。    5.6  Main Roller :¢65mm,45 #。5.7  Equipment base: 400# H type using welded steel plate.5.8  Transmission: chain drive.5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.Drywall profile channel roll forming machine for C Z U channel

Sunday, August 11, 2019

Bed profile upright beam purlin production equipment

Steel beds are generally divided into single-layer iron beds, double-layer steel beds and three-layer metal beds. Basically, it is made of ordinary iron pipe or angle steel. The iron bed production process is generally metal forming machine-cutting-drilling-welding-sanding-acid washing phosphating-spraying. The places of use are mostly student residences, staff quarters, construction site, apartment, etc.

The "steel bed" is also called the iron frame bed. The materials used are divided into three categories, bed upright beam, steel panel, and ordinary angle metal.
The size of the iron bed is generally: 200 length * 100 width * 170 height CM
The lower layer of the iron bed is separated from the ground 35CM, the upper layer is 140CM away from the ground.
The fashion steel bed is used frame bed, the production and processing is very easy, the screw hole made by punch before roller system, metal upright beam with stud and track instead of welding process.
The circular steel bed can make an aesthetic appearance and the processing cost is the highest. Good security. The steel uprigth beam stud and track can be used to make the most solid iron bed, and the processing cost is high, and the appearance is second.
There are about 50 million double-layer iron beds in China used in schools, enterprises, construction sites and other places.
The formed steel purlin bed saves space, is green, and has low cost.






Monday, July 29, 2019

Cable support system Channel roll former manufacturer





The cable tray is divided into a trough cable tray, a tray cable tray, a stepped cable tray, a grid bridge and the like, and is composed of a bracket, a support arm and a mounting accessory. It can be erected independently, or it can be laid on various building (structure) and pipe rack brackets. It features simple structure, beautiful appearance, flexible configuration and convenient maintenance. All parts need to be galvanized and installed in buildings. If the bridge is outside the open sea or belongs to the corroded area, the material must have anti-corrosion, moisture resistance, good adhesion, and high physical properties.

Cable channel roll former for production cable tray support systems.

Sunday, July 21, 2019

Thursday, July 4, 2019

LIGHT STEEL KEEL VILLA HOUSE BUILDING




Light steel keel villa house building

Light steel villa, also known as light steel structure house, its main material is light steel keel synthesized by hot-dip galvanized steel strip through cold rolling technology. After precise calculation and support and combination of auxiliary parts, it is reasonable. Carrying capacity to replace traditional houses. 
Light steel track and stud kneel made by roll forming machine.


Support structures of the light steel villa house consists of a cold formed steel frame & light steel keel, steel track, metal stud or beam, a floor OSB structural board, support and connecting parts. The materials used were oriented strand board, cement board, and plywood. These light-weight floors can withstand loads of 316 to 365 kilograms per square meter. The weight of the floor structure of the light steel villa is only one-fourth to one-sixth of the weight of the traditional concrete slab system in China, but the structural height of the floor will be 100-120 mm higher than that of the ordinary concrete slab.

Monday, May 20, 2019

Equipment for production metal forming







Sheet Metal forming machine with durable roll
former dies can be running 5-10 years. dies for pouch hole or cut. Superda have
experience senior engineers help metal parts process manufacturer design good
quality and stable running dies. there are using in
hardware,construction,solar,building etc.
Full automatic metal steel cable tray machine manufacturer.High accuracy and easy operation roll forming machine line
with effective and convenient for your metal process workshop. Superda
professional in making design for metal forming including cable tray , floor
deck...etc.

Sunday, April 28, 2019

Ventilation frame roll forming machine





Technical parameters


No.

ITEM

PARAMETER

REMARK

1

MATERIAL

Type

Cold-rolled strip steel, galvanized sheet


T.(mm)

0.4-0.7mm


Yield Strength

G245MPa


2

Forming product
Width

97-226mm

(stepless adjustment)

3

Forming speed
(m/min)

2-5m


4

Forming main power
(KW)

4 KW

FYR

5

Hydraulic power
(KW)

4 KW

FYR

7

Voltage

AC380V50Hz3P

Custimized

Ventilation frame roll forming process
Simple Uncoiler   Guide device Hydraulic Punch (with 6 sets moulds) roll forming machine shear device
(including knife) finished product rack

Machines List


一)Simple
Uncoiler
1 TypeManual Expansion
2Parameter
1Passive
discharge
2 Coil weight<
2T
3Coil inner D.:φ450mm-φ530mm
4Max. Width.200mm
5)
Thickness .0.4-1.0mm


















 Hydraulic hole punching system



Name

manufacturer

Motor & Reducer

Domestic brands

The main key bearing

Domestic brands

Inverter

Shilin

PLC Systems

Delta

Low-voltage electrical

Schneider

Encoder

Omron

touch screen

Weinview

Hydraulic system

Domestic brands