Tuesday, December 29, 2020

How to making fire hose reel cabinet panel you should know

Fire Hose Reel Box Roll Forming Machine

 

Product specifications: depth adjustable 160-240mm.

Customized fire hose reel cabinet enclosure drawing

Fire hose reel box drawing


Fire hose reel cabinet middle panel

https://www.superdamc.com





Tuesday, December 1, 2020

How to Making Electricas Draw Box


Superda professional making roll forming machine for data center cabinet accessories, such as low voltage cabinet frame, server racks profiles, electrical panel, electrical rooms, distribution board,cable trays.
Embedded Metal Cabinet Roll Forming Machine






Wednesday, November 18, 2020

How Roll Forming Machine Fabricator Making


Shenzhen Superda Machine Co., Ltd. is China roll forming machine manufacturer which professional in fabricating customized metal sheet forming line. Roll forming equipment for production storage rack, barrier fence, soloar PV support, cabinet frame, storage frame, duct profiles, draywall profiles, door industry, funiture hardward, building material, automotive, renewable energy, lighting, metal shelving etc.

Roll Forming Machine Fabricator


Wednesday, September 23, 2020

HF Welding Tube Roll Forming Machine




Process of the High frequecy tube production line
Raw material-
Material feeding - Shearing and butt welding - Material storing - Material
flattening - Feeding - Roll forming - Seam direction guiding - Extruding - High
frequency induction welding - Welding burr removing - Water cooling - Pipe
shape and size adjusting - Computerized saw cutting - Pipe automatic unloading
- Checking and packing



 H.F. Welding Tube Machine buyer should prepare

(1)

Workshop to place the whole pipe production line (more than 35×5m²).

Space for high frequency appliances (more than 6×4m²).

(2)

Foundation of the production line to be constructed according to drawing.

(3)

Power supply: The main electric source to high frequency room and production line. Connecting wires from high frequency to the main machine.

(4)

Gas supply: one air-compressor.

(5)

Water supply: Water pool (25m³) and one water absorbing pumps.

(6)

One set of welder for connecting the head and tail of the material coil. 

(7)

Several saw pieces of the computer cutting saw according to the specification.

(8)

Induction loop (Φ8×1 copper tube) and magnet bar according to pipe specification.









Tuesday, June 23, 2020

Completed electric distribution box bending machine





Most of electricity equipment manufacturer required completed electric distribution box production line from us.

Today, Glad to making this video for sharing with metal box manufacturers.


Technical parameters

Item
Technology parameter
Material
Material
cold-roll strip,galvanized steel strip
Thickness
0.8-1.2mm
Coil Inner
Ф360—Ф510
Process
Form Speed
0-13m/min
Length
Not limit
Quality
Length Precision
L≤1000mm±0.5
Straight,
Deflection
L≤1000mmBend no more than 1mmDeflection no more than 2mm
Forming size
As per design

Completed electric distribution box production line process

Uncoiler→Straightening→Servo feeder→Hydraulic device
Guide device → Roll forming machine →Bending device
with tool→ Shear device

Sunday, May 17, 2020

New Steel Roll Forming Machine



The roll forming machine is mainly composed of a

frame, roller systems, a transmission device, a roller cover, a feeding device, a hydraulic system, a torque support, a main bearing lubrication system, an electrical system, etc. Partly composed.

Main features of roll forming machine

1. Roll forming machine can increase the output:
install a roll pressing machine in the system, the load metal strip uncoiler will be transmitted to the roller through the diameter of its double roll, so that it can be deformed, and the potential ability can be fully utilized, increasing the output by 50-100% The total energy consumption can be reduced by 20% -30%, which improves the production efficiency of the entire system.

2. Reducing power consumption: The use of a roller
press during operation can significantly reduce the total power consumption of the system. Compared with the traditional bending method, it can save 25-50%
energy, and the annual energy saving benefit is considerable.


Steel Roll Forming Machine

Roll forming machine for making steel box technology data

Item
Technology parameter
Material
Material
cold-roll strip,galvanized steel strip
Thickness
1.0-1.5mmbase on 1.5mm design, when T.1mm effect alittle not good as 1.5mm
Coil Inner
Ф360—Ф510
Process
Form Speed
0-13m/min
Length
Not limit
Quality
Length Precision
L≤1000mm±0.5
Straight,
Deflection
L≤1000mmBend no more than 1mmDeflection no more than 2mm
Forming size
As per design




Friday, May 8, 2020

Box Beam Roll Forming Machine


Box Beam Roll Forming machine

一、Pallet racking beam production technology parameters
No.
ITEM
PARAMETER
1
MATERIAL
Type
Gavalnized sheet
T.(mm)
1.5-1.8mm
Yield Strength (Mpa)
280-350Mpa
3
Forming speed (m/min)
10-15m/min
4
Forming main power (KW)
18.5 KW
5
Sawing Cut (KW)
5.5 KW
6
Voltage
 AC415V50Hz3P

二、U Beam production line process
 2 in 1 Uncoiler Straighteningservo feeder Guide device roll forming machineSawing Cut finished product rack


三、SY Beam drawing as below (8 size)



五)Racking system box beam roller forming technology  


Forming Roller24 stationsand add Rub-roll, To make sure
 the surface profile no scratches.
Side PanelT.18mm ,A3 steel   Heavy duty 
  Rolling speeding: 10-15 m/min
   Roller materialGCr15overall quenching, hardness HRC58-62 . 
Main Roller :¢75mm45 #
Equipment base: 45 # H type using welded steel plate.
Transmission: chain drive.
Security: across the board with emergency stop buttons,
 easy to handle emergencies, to ensure that equipment 
and operator safety. And other gear in the chain and the 
staff could easily lead to injury transmission section 
covered with protective cover, to ensure the safety of workers.
box beam


Electrical control system
The entire line imported PLC control, LCD touch screen, 
man-machine interface. People interact with the PLC. 
Operator setting the program to run automatically 
(programmable control) and control process monitoring,
 production line operator control and modify the control 
parameters, and real-time monitoring the equipment status
 & parameters and fault indication. Workpiece length digital 
setting, adjustable length can be adjustable as well. Real-time 
monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and 
automatic switching function: In the manual mode, can be 
stand-alone operation, easy maintenance; In automatic mode, 
carry out full production run, in order to start; across the
 board with emergency stop buttons, easy to handle emergencies, 
to ensure that equipment and operating personnel Safety.

box beam roll forming machine


Pallet rack box beam roll forming machine 
** The main components of the brand:
PLC control system: Siemens
Encoder: Omron 
Touch screen: Siemens
Some components are Schneider brand devices.

Thursday, April 23, 2020

Metal tube forming machine




Metal tube process machine go through roller station change the shapes as per user design, such as round to oval forming process, round to square tube process, special tube shape process.


Tube forming machine technology parameter


Model SP-T506075
Motor power 7.5KW
Reducer 350 type
Feed material  iron pipe
Feeding tube diameter φ60mm & φ50mm & φ75mm
Forming Roller 8 forming + 2 straightening
Working speed 10 meters / minute
Roller material GCr15 heat treatment after finishing
Spindle material 40Cr after quenching and tempering
Transmission mode 1.2 inch chain sprocket drive









Saturday, March 28, 2020

Good quality server cabinet accessories

Server Cabinet Components


The surface treatment of server cabinets requires high protection levels,

1. The biggest feature is that the server cabinet is made of profiled materials. The structure of the cabinet is welded first, and then the top plate, bottom plate, side plate, door plate, and device plate are fixed with screws. Easy to construct and use;
2. Good-looking products, the pursuit of perfection in the use and appearance of industrial products, from the sheet metal structure planning and the deployment of accessories are also very reasonable and scientific, forming a standardized supporting plan;




3. Convenient to use, the planning of the internal longitudinal beams, columns, beams, walking lines and its own molded holes makes the user device handy and convenient;

4. Robust, durable, safe and reliable. The structure of the server cabinet makes the structure stable. The maximum load of a single cabinet can be 2000KG, without fear of installing any rough equipment.

5. The server sheet material is carbon steel and stainless steel, the material thickness is tacitly 2.0mm for the door plate, 2.5mm for the device plate, and 1.5mm for the cabinet;



6. The surface treatment of carbon steel is plastic spraying by default, and the phosphating primer is applied before plastic spraying. The stainless steel surface treatment by default is wire drawing;

Server cabinet accessories


130 degree hinge
Perforated hinged sleeve (plating)
Stainless steel hinge sleeve
Corner plug
Angle plug (nylon)
Left and right hanging pieces (upper fixing pieces)
Pendant screws
Bent plate (fixing part under the mounting plate)
Accessory screw
Left slider (right)
Right slider (No. 1)
Left and right hanging pieces (upper fixing pieces)
Pendant screws
Bent plate (under the mounting plate)
Accessory screw
Left slider (right)
Right slider (No. 1)
Base plate accessories
Floor screws
Side plate accessories
Side plate screws 5 * 7
Side plate attachment (zinc alloy)
Lock assembly (821) assembly
Lock assembly (821) assembly-with connecting rod
Lock Assembly (821) Assembly-Zinc Alloy
Single door stop (upper and lower stop)
Middle stop
Double door stop
Double door cushion
830 locks
Hollow nut M6 * 17
Hollow nut M6 * 17 (stainless steel)
Back plate screws
Back plate screws
Door panel bracket
Iron tee
Iron tee (galvanized)
Iron tee (stainless steel)
Frame attachment
Square nut M6 / 8
Plug-in elastic nut
Insert nut
Locking lever (PS) (one pair of two)
Locking rod (PS) (one pair of two) (stainless steel)
Guide
Guide (Stainless Steel)
M6 * 40 (hexagonal steel)
L-type cabinet
Hoisting connection
Mounting plate reinforcement
And cabinet flat
File bag (orange)
Door stopper (door limit)
Door stopper (door limit)
Door light bracket
M12 rings
Spot welding nut M6 * 16
Computer tray
Semi-circular seal 16 * 5
Square seal 15 * 3
Ventilation filter
Ventilation filter
Ventilation filter
Ventilation filter
Bottom beam
Side beam
Cabinet Frame (cold plate)
Reinforce tube
Packing well metal tube for server cabinet door.