New Steel Roll Forming Machine

The roll forming machine is mainly composed of a

frame, roller systems, a transmission device, a roller cover, a feeding device, a hydraulic system, a torque support, a main bearing lubrication system, an electrical system, etc. Partly composed.

Main features of roll forming machine

1. Roll forming machine can increase the output:
install a roll pressing machine in the system, the load metal strip uncoiler will be transmitted to the roller through the diameter of its double roll, so that it can be deformed, and the potential ability can be fully utilized, increasing the output by 50-100% The total energy consumption can be reduced by 20% -30%, which improves the production efficiency of the entire system.

2. Reducing power consumption: The use of a roller
press during operation can significantly reduce the total power consumption of the system. Compared with the traditional bending method, it can save 25-50%
energy, and the annual energy saving benefit is considerable.

Steel Roll Forming Machine

Roll forming machine for making steel box technology data

Item		Technology parameter
Material	Material	cold-roll strip,galvanized steel strip
	Thickness	1.0-1.5mm（base on 1.5mm design, when T.1mm effect alittle not good as 1.5mm）
	Coil Inner	Ф360—Ф510
Process	Form Speed	0-13m/min
	Length	Not limit
Quality	Length Precision	L≤1000mm：±0.5㎜
	Straight, Deflection	L≤1000mm，Bend no more than 1mm；Deflection no more than 2mm
	Forming size	As per design

Box Beam Roll Forming Machine

Box Beam Roll Forming machine

一、Pallet racking beam production technology parameters

No.	ITEM		PARAMETER
1	MATERIAL	Type	Gavalnized sheet
		T.(mm)	1.5-1.8mm
		Yield Strength (Mpa)	280-350Mpa
3	Forming speed (m/min)		10-15m/min
4	Forming main power (KW)		18.5 KW
5	Sawing Cut (KW)		5.5 KW
6	Voltage		AC415V，50Hz，3P

二、U Beam production line process

 2 in 1 Uncoiler Straightening→servo feeder→ Guide device → roll forming machine→Sawing Cut→ finished product rack

三、SY Beam drawing as below (8 size)

五）Racking system box beam roller forming technology  

Forming Roller：24 stations，and add Rub-roll, To make sure

 the surface profile no scratches.

Side Panel：T.18mm ,A3 steel   Heavy duty 。

  Rolling speeding: 10-15 m/min。

   Roller material：GCr15，overall quenching, hardness HRC58-62 ℃. 

Main Roller ：￠75mm，45 #。

Equipment base: 45 # H type using welded steel plate.

Transmission: chain drive.

Security: across the board with emergency stop buttons,

 easy to handle emergencies, to ensure that equipment 

and operator safety. And other gear in the chain and the 

staff could easily lead to injury transmission section 

covered with protective cover, to ensure the safety of workers.

box beam

Electrical control system

The entire line imported PLC control, LCD touch screen, 

man-machine interface. People interact with the PLC. 

Operator setting the program to run automatically 

(programmable control) and control process monitoring,

 production line operator control and modify the control 

parameters, and real-time monitoring the equipment status

 & parameters and fault indication. Workpiece length digital 

setting, adjustable length can be adjustable as well. Real-time 

monitoring of equipment operating status and fault indication.

Operation manual / automatic two styles. With manual and 

automatic switching function: In the manual mode, can be 

stand-alone operation, easy maintenance; In automatic mode, 

carry out full production run, in order to start; across the

 board with emergency stop buttons, easy to handle emergencies, 

to ensure that equipment and operating personnel Safety.

box beam roll forming machine

Pallet rack box beam roll forming machine 

** The main components of the brand:

PLC control system: Siemens

Encoder: Omron 

Touch screen: Siemens

Some components are Schneider brand devices.