Sunday, March 15, 2020

Tuesday, January 28, 2020

Steel beam roll forming machine for construction material





Beams made of steel. Crane beams and working platform beams in factory buildings, floor beams in multi-storey buildings, purlins in roof structures, etc., can all use steel beams.

How to making steel beam ?

Superda roll forming machine design for steel beam production with high effeciency and easy operation.


Thursday, December 26, 2019

How to welding electrical enclosure distribution box

Electrical box production line of automatic production boxes has been widely used, Outdoor indoor distribution box production efficiency has been further improved. Further development on this basis. At present, a new generation of automatic production line for electric distribution boxes is developed. The production speed can be adjusted. Generally, three boxes can be produced in one minute. The mold is replaced with a process to meet the requirements of different wiring holes.

Electric box production line machine
Automatic electric box production line

The materials used can be cold plates or can be used. Galvanized sheet. Adjust the size of the box through the touch screen, you can enter the box size first. When you need to change, just change the mode, and the whole process will not exceed one minute, and you can continue production!




Welding enclosure box you can choose automatic welding machine or spot welding machine. Automaitic box welding machine price about USD18000. But manual welding machine (Steel enclosure spot welding machine) is cheap just USD2300 can do.

Saturday, October 12, 2019

Construction material - Floor deck panel application and making

Construction material - Floor deck panel
Formed steel plate supporting the floor concrete is called a profiled steel plate floor deck, which is also called a floor plate or floor decking panel.

What kind of building using floor deck board?
Floor deck steel panel are widely used in power plants, power equipment companies, automobile exhibition halls, steel structure workshops, cement warehouses, steel structure offices, airport terminals, railway stations, stadiums, concert halls, grand theaters, large supermarkets, logistics centers, Olympic venues. Steel structures such as venues.
Adapting to the requirements of rapid construction of the main steel structure, it can provide a firm working platform in a short time, and can be used to lay the profiled steel plate on multiple floors, and the flow water construction of the layered concrete slab.

Floor deck panel is divided into three styles: open floor decking board, shrinking floor decking board and closed floor building board.
The first generation of open floor decking, only used as a permanent formwork for slabs, can not interact with concrete, and the force analysis is complicated, so this kind of floor slab is only used as a permanent template in construction, after the concrete reaches 75% strength. Including YX76-305-915, YX51-305-915, YX75-200-600, YX50-250-750, YX35-125-750;

Second-generation shrinkage floor deck, for improved the plate shape and narrowed the opening of the plate, that is, the shrink plate, also known as the dovetail plate. The decking type can not only work together with the concrete but also reduce it. The heightened area of ​​the concrete has a great improvement on the fireproofing and corrosion protection of the board, and the rigidity of the floor is also higher than that of the open composite board. Including YX51-200-600;

Closed floor decking board, some designers add shear grooves on the original floor slab surface, so that the two can work together by the concrete wrapping effect, increasing the strength of the floor slab, not only can the floor slab As a whole with the concrete, it can also save part of the tensile reinforcement. As a result, the project cost is greatly reduced. After the improvement of the designer, the second-generation closed-end and shrink-up floor slabs gradually replaced the first-generation open floor slab. Including YX65-185-555, YX66-240-720, YX65-170-510, YX46-200-600, YX40-185-740.
Above contents refer baike.




Floor deck making solution
Galvanized Steel Sheet Floor Decking Panel Roll Forming Machine

Metal Forming machine for steel floor deck technology detail
Construction material manufacturer design floor decking drawing


1,Shenzhen Superda Machine Co., Ltd Roll Forming Machine Technical Parameters (Item:YX75-310-914.5)

No.ITEMPARAMETERREMARK
1MATERIALTypeCold-rolled strip steel, galvanized sheet
T.(mm)0.6-1.8mm
Yield Strength (Mpa)Q235
2Forming product   Width310-914.5mm
3Forming speed   (m/min)8-16mIncluding hole
4  (KW)7.5 KWFYR
5Hydraulic power   (KW)7.5 KWFYR
6Collect Rack6mFYR
7Voltage AC380V,50Hz,3PCustomized

Floor Deck line process
Uncoiler →Guide device → roll forming machine →shear device (including knife)→ finished product rack


Roll Forming machine list

Uncoiler  
1,Type Manual Expansion
2,Parameter
1) Passive   discharge
2) Coil weight:<   5T
3) Coil inner D.:φ450mm-φ530mm
4) Max. Width.1300mm
5) Thickness .0.4-1.8mm

Guide device

Main Forming machines  
3.1  Forming Roller:20 stations,and add Rub-roll, To make sure the surface profile no scratches.
3.2  Side Panel:T.18mm ,A3 steel   Heavy duty 。
3.3  Rolling speeding: 2-8 m/min。
3.4  Roller material:GCr15,overall quenching, hardness HRC56-62 ℃.
3.5  Motor power:7.5KW。  
3.6  Main Roller :¢75mm,45 #。
3.7  Equipment base: 45 # H type using welded steel plate.
3.8  Transmission: chain drive.
3.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.


Hydraulic shear for cutting floor deck

Collect Rack 
Collect Rack can do automatic flat rack or manual rack
Below photo is automatic collect ra

Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication. Floor decking roll forming machine running overview.

Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.

Devices completed floor deck prodution line

No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Guide device1
3Forming machine1
4Follow Shear1Including knife
5Collect rack1
6Control system1

Floor deck machine accessories brand
No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands

Customized floor deck roll forming machine



Wednesday, September 18, 2019

Steel Framing Roll Forming Machine for Drywall Construction Material

Steel Framing Roll Forming Machine for Drywall Construction Material

Superda Roll forming machine making U channel track, C purlin, CUL channel profiles which widely using in gypsum board house drywall construction.

C Purlin Roll forming machine for interior walls to be insulated, exterior of the wall to be fixed with inside gipsum plates, outside fibe cement plates.


Light steel profiles made by roll forming machine process, such as u channel, c channel etc steel parts for building structure frame.


Light steel materials builded structure villa house, the structural precision of the light-steel structure villa is quite high. The structure of a villa consists of tens of thousands of components, and the average error of each component is less than 2 mm, which ensures The quality of the house is beyond the reach of traditional architectural methods.
Steel keel building house four characteristics
1. The structure is stable.
2, the cost is low.
3. The span of the light steel structure villa is larger than the span of the concrete building.
4, the construction period is short, much faster than the conventional building.




Mass production c profile steel frame made by metal forming machine.
The walls of light steel villas are mainly composed of wall frame columns, wall top beams, wall bottom beams, wall supports, wall panels and connectors. Light steel villas generally use the inner cross wall as the load-bearing wall of the structure. The wall column is a C-shaped light steel component. The wall thickness is determined according to the load received, usually 0.84-2 mm, and the wall post spacing is generally 400-600 mm. Light steel villas are arranged in such a way that they can effectively withstand and reliably transmit vertical loads and are easy to arrange.
So, C profiles widely using in drywall construction structure.



The Anti-seismic performance of light steel structures is better superior from traditional concrete and brick-concrete building homes. At the same time, since the structure of the light steel structure is light in weight and the weight per unit area is only 1/4 of the weight of the brick-concrete structure of the same area, the basic treatment is simple and suitable for most geological conditions. Steel-framed houses are no longer as worried about the dangers of white ants eat wooden houses. :)



Tuesday, September 3, 2019

Steel keel forming machine

Light steel keel is a new type of building material. With the development of modernization in World, light steel keels are widely used in hotels, terminal buildings, bus terminals, stations, playgrounds, shopping malls, factories, office buildings, and old buildings. Renovation, interior decoration, ceiling and other places.

Light steel (painted) keel ceiling has the advantages of light weight, high strength, adaptability to waterproof, shockproof, dustproof, soundproof, sound absorption, constant temperature, etc. It also has the advantages of short construction period and simple construction.

And do you know how to making light steel keel, punch machine ? bending machine ? Not, it is cold roll forming machine. These light steel keels such as C purlin, Z purlin, U purlin, or you can call them as channel, these are all maded by roll forming process.

Because, the roll forming process not only has high production efficiency, saves materials, but also has high product strength and stable quality. This process is especially suitable for processing workpieces with extremely long and difficult to cut, especially for annual production. Millions of high-volume products are most advantageous with the roll forming process and the most economical benefits.