Friday, July 31, 2020
Tuesday, June 23, 2020
Completed electric distribution box bending machine
Most of electricity equipment manufacturer required completed electric distribution box production line from us.
Today, Glad to making this video for sharing with metal box manufacturers.
Technical parameters
Item
|
Technology
parameter
|
|
Material
|
Material
|
cold-roll
strip,galvanized steel strip
|
Thickness
|
0.8-1.2mm
|
|
Coil
Inner
|
Ф360—Ф510
|
|
Process
|
Form
Speed
|
0-13m/min
|
Length
|
Not
limit
|
|
Quality
|
Length
Precision
|
L≤1000mm：±0.5㎜
|
Straight,
Deflection
|
L≤1000mm，Bend no more than 1mm；Deflection no more than 2mm
|
|
Forming
size
|
As
per design
|
|
Completed electric distribution box production line process
Uncoiler→Straightening→Servo feeder→Hydraulic device
→Guide device → Roll forming machine →Bending device
with tool→ Shear device
with tool→ Shear device
Sunday, May 17, 2020
New Steel Roll Forming Machine
The roll forming machine is mainly composed of a
frame, roller systems, a transmission device, a roller cover, a feeding device, a hydraulic system, a torque support, a main bearing lubrication system, an electrical system, etc. Partly composed.
Main features of roll forming machine
1. Roll forming machine can increase the
output:
install a roll pressing machine in the system, the load metal strip uncoiler will be transmitted to the roller through the diameter of its double roll, so that it can be deformed, and the potential ability can be fully utilized, increasing the output by 50-100% The total energy consumption can be reduced by 20% -30%, which improves the production efficiency of the entire system.
install a roll pressing machine in the system, the load metal strip uncoiler will be transmitted to the roller through the diameter of its double roll, so that it can be deformed, and the potential ability can be fully utilized, increasing the output by 50-100% The total energy consumption can be reduced by 20% -30%, which improves the production efficiency of the entire system.
2. Reducing power consumption: The use of a
roller
press during operation can significantly reduce the total power consumption of the system. Compared with the traditional bending method, it can save 25-50%
energy, and the annual energy saving benefit is considerable.
press during operation can significantly reduce the total power consumption of the system. Compared with the traditional bending method, it can save 25-50%
energy, and the annual energy saving benefit is considerable.
 |
| Steel Roll Forming Machine |
Roll forming machine for making steel box
technology data
Item
|
Technology
parameter
|
|
Material
|
Material
|
cold-roll
strip,galvanized steel strip
|
Thickness
|
1.0-1.5mm（base on 1.5mm design, when T.1mm effect
alittle not good as 1.5mm）
|
|
Coil
Inner
|
Ф360—Ф510
|
|
Process
|
Form
Speed
|
0-13m/min
|
Length
|
Not
limit
|
|
Quality
|
Length
Precision
|
L≤1000mm：±0.5㎜
|
Straight,
Deflection
|
L≤1000mm，Bend no more than 1mm；Deflection no more than 2mm
|
|
Forming
size
|
As
per design
|
|
Friday, May 8, 2020
Box Beam Roll Forming Machine
Box Beam Roll Forming machine
一、Pallet racking beam production technology parameters
No.
|
ITEM
|
PARAMETER
|
|
1
|
MATERIAL
|
Type
|
Gavalnized sheet
|
T.(mm)
|
1.5-1.8mm
|
||
Yield Strength (Mpa)
|
280-350Mpa
|
||
3
|
Forming speed
(m/min)
|
10-15m/min
|
|
4
|
Forming main power
(KW)
|
18.5 KW
|
|
5
|
Sawing Cut (KW)
|
5.5 KW
|
|
6
|
Voltage
|
AC415V，50Hz，3P
|
|
2 in 1 Uncoiler Straightening→servo feeder→ Guide device → roll forming machine→Sawing Cut→ finished product rack
三、SY Beam drawing as below (8 size)
五）Racking system box beam roller forming technology
Forming Roller：24 stations，and add Rub-roll, To make sure
the surface profile no scratches.
Side Panel：T.18mm ,A3 steel Heavy duty 。
Rolling
speeding: 10-15
m/min。
Roller material：GCr15，overall quenching, hardness HRC58-62 ℃.
Main Roller ：￠75mm，45 #。
Equipment base: 45 # H type using welded steel plate.
Transmission: chain drive.
Security: across the board with emergency stop buttons,
easy to handle emergencies, to ensure that equipment
and operator safety. And other gear in the chain and the
staff could easily lead to injury transmission section
covered with protective cover, to ensure the safety of workers.
 |
| box beam |
Electrical control system
The entire line imported PLC control, LCD touch screen,
man-machine interface. People interact with the PLC.
Operator setting the program to run automatically
(programmable control) and control process monitoring,
production line operator control and modify the control
parameters, and real-time monitoring the equipment status
& parameters and fault indication. Workpiece length digital
setting, adjustable length can be adjustable as well. Real-time
monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and
automatic switching function: In the manual mode, can be
stand-alone operation, easy maintenance; In automatic mode,
carry out full production run, in order to start; across the
board with emergency stop buttons, easy to handle emergencies,
to ensure that equipment and operating personnel Safety.
 |
| box beam roll forming machine |
Pallet rack box beam roll forming machine
** The main components of the brand:
PLC control system: Siemens
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.
Thursday, April 23, 2020
Metal tube forming machine
Metal tube process machine go through roller station change the shapes as per user design, such as round to oval forming process, round to square tube process, special tube shape process.
Tube forming machine technology parameter
| Model | SP-T506075 |
| Motor power | 7.5KW |
| Reducer | 350 type |
| Feed material | iron pipe |
| Feeding tube diameter | φ60mm & φ50mm & φ75mm |
| Forming Roller | 8 forming + 2 straightening |
| Working speed | 10 meters / minute |
| Roller material | GCr15 heat treatment after finishing |
| Spindle material | 40Cr after quenching and tempering |
| Transmission mode | 1.2 inch chain sprocket drive |
Saturday, March 28, 2020
Good quality server cabinet accessories
Server Cabinet Components
1. The biggest feature is that the server cabinet is made of profiled materials. The structure of the cabinet is welded first, and then the top plate, bottom plate, side plate, door plate, and device plate are fixed with screws. Easy to construct and use;
2. Good-looking products, the pursuit of perfection in the use and appearance of industrial products, from the sheet metal structure planning and the deployment of accessories are also very reasonable and scientific, forming a standardized supporting plan;
3. Convenient to use, the planning of the internal longitudinal beams, columns, beams, walking lines and its own molded holes makes the user device handy and convenient;
4. Robust, durable, safe and reliable. The structure of the server cabinet makes the structure stable. The maximum load of a single cabinet can be 2000KG, without fear of installing any rough equipment.
5. The server sheet material is carbon steel and stainless steel, the material thickness is tacitly 2.0mm for the door plate, 2.5mm for the device plate, and 1.5mm for the cabinet;
6. The surface treatment of carbon steel is plastic spraying by default, and the phosphating primer is applied before plastic spraying. The stainless steel surface treatment by default is wire drawing;
Server cabinet accessories
| 130 degree hinge |
| Perforated hinged sleeve (plating) |
| Stainless steel hinge sleeve |
| Corner plug |
| Angle plug (nylon) |
| Left and right hanging pieces (upper fixing pieces) |
| Pendant screws |
| Bent plate (fixing part under the mounting plate) |
| Accessory screw |
| Left slider (right) |
| Right slider (No. 1) |
| Left and right hanging pieces (upper fixing pieces) |
| Pendant screws |
| Bent plate (under the mounting plate) |
| Accessory screw |
| Left slider (right) |
| Right slider (No. 1) |
| Base plate accessories |
| Floor screws |
| Side plate accessories |
| Side plate screws 5 * 7 |
| Side plate attachment (zinc alloy) |
| Lock assembly (821) assembly |
| Lock assembly (821) assembly-with connecting rod |
| Lock Assembly (821) Assembly-Zinc Alloy |
| Single door stop (upper and lower stop) |
| Middle stop |
| Double door stop |
| Double door cushion |
| 830 locks |
| Hollow nut M6 * 17 |
| Hollow nut M6 * 17 (stainless steel) |
| Back plate screws |
| Back plate screws |
| Door panel bracket |
| Iron tee |
| Iron tee (galvanized) |
| Iron tee (stainless steel) |
| Frame attachment |
| Square nut M6 / 8 |
| Plug-in elastic nut |
| Insert nut |
| Locking lever (PS) (one pair of two) |
| Locking rod (PS) (one pair of two) (stainless steel) |
| Guide |
| Guide (Stainless Steel) |
| M6 * 40 (hexagonal steel) |
| L-type cabinet |
| Hoisting connection |
| Mounting plate reinforcement |
| And cabinet flat |
| File bag (orange) |
| Door stopper (door limit) |
| Door stopper (door limit) |
| Door light bracket |
| M12 rings |
| Spot welding nut M6 * 16 |
| Computer tray |
| Semi-circular seal 16 * 5 |
| Square seal 15 * 3 |
| Ventilation filter |
| Ventilation filter |
| Ventilation filter |
| Ventilation filter |
| Bottom beam |
| Side beam |
| Cabinet Frame (cold plate) |
| Reinforce tube Packing well metal tube for server cabinet door. |
Sunday, March 15, 2020
Drawer slide assembly machine
Drawer slide assembly machine manual operation.
This is a plastic slip, and we need to install the beads into plastic slip.
Very fast, right.
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